Training program on
Pumps, Air Compressors and Industrial Plant Machinery Operation & Maintenance

Training Program Objective and Description:

The objective of this program is to provide the participants with latest operation & maintenance strategy for Pump, Compressor & Plant machinery. Maintenance time can be reduced by adopting few techniques and methods including some Predictive maintenance techniques. Condition Monitoring, Thermography, Eddy Current testing, Magnetic Particle testing, Ultrasonic, NDT etc are used now a days as a condition monitoring tools.

Learning Outcomes:

Identification of the condition of the Pump, Compressor & Plant machinery (plant equipment), Reduction of breakdown time, predictive maintenance implementation, extending the life of the equipments, improving the whole plant efficiency.

Who Should Attend?

Practicing engineers of all levels, GETs & DETs with Electrical, Electronics, Instrumentation, Mechanical, Production background.

Program Contents:

Module 1: Pumps - Operation and Maintenance:
  • Pumps - Principles And Characteristics
  • Pump Details and Materials
  • Selection of Pumps
  • Routine Maintenance of centrifugal Pumps
  • Pumps - Operation , Maintenance and Trouble Shooting
  • Energy Saving in Centrifugal Pumps
  • Pump shaft Couplings – Types and Method of Alignment
Module 2:
  • Type of Lubricants & Selection of Lubricant
  • Handling, Storage and Application of lubricants
  • Bearing Lubrication & Method of Applying Lubricants.
Module 3: Bearings- Types, Selection & its fitting and Failure Analysis
  • Antifriction Bearings- Types
  • Care in Bearings fitting and dismounting
  • Bearing Failure Analysis
Module 4: Gears & Gear Boxes
  • Type of Gears
  • Gear Teeth Construction Details
  • Gears Failure
Module 5: Air compressors & Blowers –Operation and Maintenance
  • Selection and Application of Air Compressors
    Reciprocating Air Compressor
    Screw Compressors
  • Centrifugal Air Compressor; Overview of API 610 and API 674
Module 6: Air Compressors
  • Maintenance of Air Compressors
  • Compressed Air System and Compressor Efficiency
    Air Dryers
    Energy Conservation and How to save energy?
  • Review and Feed back
  • Final Quiz, Assessment, Feedback,


Basic knowledge of Mechanical Engineering and experience in maintenance will be helpful.

Delivery Methodology:
  • Introduction and Objective Setting
  • Pre and Post Test,
  • Knowledge Presentations,
  • Assignments & Exercise,
  • Plant visit, site visit and Case Study,
  • Model display,
  • Hands on Practical (Post Lunch session).
  • Feedback and Assessment
  • Discussion and Interaction with Experienced Industrial Experts
  • Location visit.
  • Delivery 5/6 Days a week (Friday Holiday).
About CISAT:

Centre For Industrial Solution and Advanced Training is an ISO 9002:2008 certified Training Provider Company managed by professionals with rich Industry and teaching experience. Company involves in professional trainings and been providing training on various topics of Industry interest through various experts associated. More details are available on

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